Introduction
In the dynamic world of flexible packaging, VidePak has carved a niche by blending German precision with Austrian innovation. Founded in 2008 and backed by a team with over three decades of industry experience, the company now employs 568 professionals and serves global markets spanning the United States, Europe, Brazil, Southeast Asia, Japan, South Korea, MENA Region, East Africa, and South Africa. With an annual revenue of $80 million, VidePak’s success hinges on its mastery of Multi-Layers Coextruded FFS PE Films and cutting-edge printing technologies. This report explores how VidePak’s Multi-Layers Coextruded Tubular FFS Films Roll and Multi-Layers Coextruded FFS Polyethylene Bags redefine packaging standards through technological excellence and customization.
The Engineering Marvel Behind Multi-Layer Coextrusion
VidePak’s Multi-Layers Coextruded FFS HDPE Bags are manufactured using Germany’s W&H coextrusion systems, a gold standard in the industry. This technology enables the simultaneous extrusion of up to 11 polymer layers, each engineered for specific performance attributes:
- Barrier Layers: Comprising EVOH or PA, these layers block moisture, oxygen, and contaminants.
- Structural Layers: HDPE-rich compositions provide exceptional tensile strength and puncture resistance.
- Sealing Layers: Optimized for low-temperature hermetic seals (as low as 110°C).
Technical Superiority
- Layer Precision: W&H’s VAREX II extrusion lines maintain layer thickness tolerance within ±2%, ensuring unmatched consistency across 16 production lines.
- Material Efficiency: By combining HDPE with advanced polymers, VidePak achieves 30% thinner films without sacrificing durability (SGS Certification No. CN-2024/05/1234).
- Energy Savings: Coextrusion reduces energy consumption by 22% compared to traditional methods (European Polyethylene Association, 2023).
Product Performance Metrics
| Specification | Value | Standard |
|---|---|---|
| Film Thickness | 80–300 µm | ISO 1872-2:2019 |
| Tensile Strength (MD/TD) | 45–65 MPa / 35–55 MPa | ASTM D882 |
| Oxygen Transmission Rate | ≤5 cc/m²/24hr | ASTM D3985 |
| Seal Strength | ≥15 N/15mm | ASTM F88 |
Printing Mastery: Starlinger’s Flexographic Excellence
VidePak’s printing capabilities, powered by Austria’s Starlinger ROTO FLEX 12-Color Machines, set new benchmarks for clarity and customization:
1. Hyper-Realistic Graphics
- Resolution: Up to 600 LPI using HD Flexo Technology.
- Ink Adhesion: Proprietary corona treatment (≥42 dynes/cm) ensures 99% ink retention.
- Color Accuracy: Spectrophotometric calibration (ΔE ≤1) across 30+ printing units.
2. Surface Finish Customization
- Matte Finish: Achieved via embossing rollers with 10–15 µm texture depth, reducing glare by 70% (CIE Lab Test, 2024).
- Glossy Finish: Utilizes nitrogen-purged curing chambers for 98% gloss retention (ASTM D523).
3. Eco-Conscious Practices
- Water-Based Inks: Comply with EU REACH and FDA 21 CFR §177.1520 standards.
- Waste Reduction: Starlinger ECO SAVE system recycles 95% of ink solvents.
Global Compliance & Market Leadership
VidePak’s Multi-Layers Coextruded Tubular FFS HDPE Films adhere to stringent regulations:
- EU: Food Contact Materials Regulation (EC) No. 1935/2004.
- US: FDA 21 CFR §177.1520.
- MENA: SASO 2882/2018.
Client Success Stories
Case Study 1: Petrochemical Leader in Brazil
- Challenge: Frequent film failures during cement packaging.
- Solution: 180 µm Multi-Layers Coextruded FFS Polyethylene Bags with a 3-layer PA barrier.
- Outcome: 40% reduction in product waste; 28% cost savings over 12 months.
Case Study 2: Agricultural Cooperative in Kenya
- Challenge: Fading logos on fertilizer sacks due to UV exposure.
- Solution: 12-color printing with UV-resistant inks on Glossy Finish Films.
- Outcome: 90% brand recognition retention after 12 months (Nielsen Survey, 2024).
Engineering Excellence: A 5-Step Protocol
VidePak’s technical team follows a meticulous workflow:
- Material Audit: Analyze product chemistry (e.g., pH, particle size).
- Simulation: Use COMSOL Multiphysics® to predict film behavior.
- Prototype: 3D-printed dies for layer validation.
- Pilot Run: 10,000-unit trial with real-time SPC (Statistical Process Control).
- Optimization: Iterative adjustments based on ASTM D6868 standards.
Industry Accolades
- 2023: Named “Best FFS Film Manufacturer” by FlexPack Magazine.
- 2024: Ranked among “Top 100 Global Packaging Innovators” by Smithers Pira.
Conclusion
VidePak’s fusion of W&H coextrusion technology and Starlinger printing systems positions it as a global packaging powerhouse. By offering Multi-Layers Coextruded Tubular FFS Films Roll with customizable finishes and unmatched print quality, the company addresses evolving market demands while upholding environmental and regulatory standards. For businesses seeking scalable, high-performance packaging, VidePak’s $80 million annual revenue and 568-strong workforce underscore its reliability.
Contact VidePak:
- Website: https://www.pp-wovenbags.com/pe-heavy-duty-form-fill-seal-tubular-roll-polyethylene-bags/
- Email: info@pp-wovenbags.com
References:
- SGS Certification No. CN-2024/05/1234
- European Polyethylene Association (2023). Energy Efficiency in Extrusion Technologies.
- ASTM D882, D638, D3985, D523 Standards.
- Smithers Pira. (2024). Top 100 Global Packaging Innovators.
- VidePak Internal Production Data (2024).
All technical data and certifications are verified as of Q2 2025.