VidePak’s FFS (Form-Fill-Seal) roll bags deliver industry-leading oxygen barrier performance (<0.1 cc/m²/day) and customizable designs for diverse applications—from agricultural grains requiring 150 µm micro-perforations to pharmaceutical-grade antimicrobial liners. With 16 Starlinger extrusion lines achieving ±0.5°C temperature control and production speeds of 200 bags/minute, we ensure tensile strengths exceeding 35 N/cm² while reducing defect rates to 0.02%, backed by ISO 9001-certified quality systems.
For industries demanding precision, versatility, and compliance, VidePak’s 17-year expertise, 100+ circular looms, and global logistics network enable lead times as short as 18 days—30% faster than competitors—making us the partner of choice for 60+ countries.
Functional Design Innovations for Diverse Applications
1. Breathable Designs for Agricultural and Food Packaging
FFS roll bags with laser-perforated microholes (80–150 µm) achieve controlled airflow rates of 5–15 cc/m²/min, critical for preserving grains and fresh produce. For example, our 120 µm perforation design reduced mold growth in Brazilian coffee bean shipments by 40% by maintaining 65% relative humidity internally.
Technical Specifications:
- Material: Co-extruded PP/PE with EVOH barrier layers
- Perforation Density: 10–20 holes/cm²
- Moisture Control: WVTR 8–12 g/m²/day
2. High-Barrier Solutions for Chemicals and Pharmaceuticals
Multi-layer laminates combining 12 µm aluminum foil and 50 µm BOPP films achieve:
- Oxygen Transmission Rate (OTR): <0.05 cc/m²/day
- UV Resistance: 500+ hours xenon-arc testing
- Seam Integrity: 300 N ultrasonic seal strength
A European agrochemical client reported zero leakage incidents over 24 months using VidePak’s 7-layer barrier bags, which withstand -20°C to 60°C thermal cycling.
3. Anti-Static and Antimicrobial Solutions
- Anti-Static: Carbon-black infused PP layers reduce surface resistivity to 10^6–10^8 Ω/sq, preventing sparks in flammable dust environments.
- Antimicrobial: Silver-ion coatings inhibit 99.9% of E. coli and Staphylococcus aureus growth, validated per ASTM E2149.
Quality Assurance: From Raw Material to Final Inspection
1. Production Process Control
| Stage | Technology Used | Quality Metrics |
|---|---|---|
| Extrusion | Starlinger ADS-PLUS lines | Melt flow index ±0.5 g/10min |
| Printing | 8-color CI flexo presses | Color accuracy ΔE <1.5 |
| Lamination | Dry-bond adhesives | Peel strength >4 N/15mm |
| Sealing | Ultrasonic frequency 20 kHz | Burst strength >250 kPa |
Case Study: A Middle Eastern petrochemical firm reduced packaging waste by 25% after adopting VidePak’s anti-static bags, which passed IEC 61340-4-4 testing.
2. Statistical Quality Control (SQC)
- SPC Charts: Monitor CPK values >1.33 for critical parameters like thickness (±2 µm) and print registration (±0.1 mm).
- AQL Sampling: MIL-STD-105E Level II inspections ensure <0.65% defect rates.
Comparative Advantages: Why Choose VidePak?
| Parameter | VidePak | Industry Average |
|---|---|---|
| Lead Time | 18–25 days | 30–45 days |
| Customization | 8-color HD + 3D embossing | 4–6 colors |
| MOQ | 10,000 units | 50,000 units |
| Certifications | FDA, EU 10/2011, REACH | Limited to ISO 9001 |
Technical Specifications & Customization Options
| Feature | Specification |
|---|---|
| Material Options | PP, PE, BOPP, Aluminum Foil, EVOH |
| Bag Sizes | 200–800 mm (W) × 300–1500 mm (L) |
| Printing | CMYK + Pantone, 1200 dpi resolution |
| Barrier Properties | OTR <0.1 cc/m²/day, WVTR <1 g/m²/day |
| MOQ | 10,000 units |
FAQs: Addressing Procurement Concerns
Q: How do you ensure consistency in anti-static properties?
A: Our in-line resistivity testers validate surface resistance every 15 minutes, maintaining 10^6–10^8 Ω/sq ranges per IEC 61340-4-4.
Q: Can you provide food-grade antimicrobial bags?
A: Yes. We use FDA-compliant silver-ion coatings (Ag 50–100 ppm) with 99.9% bacterial reduction in 24 hours.
Q: What’s your approach to sustainable packaging?
A: We offer 30% recycled PP blends and mono-material structures for full recyclability, reducing carbon footprint by 22%.
Conclusion
VidePak redefines FFS roll bag performance through Starlinger-engineered precision (0.02% defect rates) and adaptive functional designs. With 568 employees, $80M annual revenue, and 30+ printing machines, we empower clients across 60+ countries to balance operational efficiency with regulatory compliance.
References
- Technical Reports from Alibaba International Trade Data (2024)
- ASTM E2149: Standard Test Method for Antimicrobial Coatings
- IEC 61340-4-4: Electrostatic Properties Testing
VidePak Contact
Website: https://www.pp-wovenbags.com/
Email: info@pp-wovenbags.com
External Links
- Explore our innovations in FFS tubular bags for vertical form-fill-seal applications.
- Learn how we ensure quality in woven bag production processes.