Woven Bags with PE Liners: Unleashing Innovations in Customization, Sustainability, and Future-Proof Packaging


At VidePak, woven bags with PE liners are redefining industrial packaging by merging cutting-edge automation, tailored design flexibility, and eco-conscious practices. With production speeds exceeding 200 bags per minute, ISO 9001-certified quality control, and 100% recyclable materials, our solutions reduce waste by 35% while supporting load capacities up to 2,000 kg. Backed by 30+ years of expertise and a global client base spanning 50+ countries, VidePak delivers reliability and innovation at scale.


1. Engineering Excellence: Starlinger and W&H Automation

VidePak’s manufacturing edge lies in its strategic partnership with Austrian machinery leader Starlinger and German innovator W&H. These collaborations enable precision, speed, and scalability unmatched in the industry.

Key Equipment Advantages

  • High-Speed Circular Looms: 100+ Starlinger looms weave 14×14 thread density fabric at 200 rpm, ensuring tear resistance ≥18 N/mm².
  • Multi-Layer Extrusion Lines: 16 W&H lines produce PE liners with ≤5 g/m²/day moisture permeability, ideal for humidity-sensitive chemicals or fertilizers.
  • Automated Lamination: 30+ lamination machines apply BOPP films at 180°C, enhancing barrier properties while maintaining 90% light transparency for product visibility.

Case Study: A European agrochemical client reduced packaging defects by 60% after switching to VidePak’s automated lines, which achieve a <0.2% seam failure rate during 1,500 kg overload tests.


2. Customization: Tailoring Solutions for Global Needs

VidePak’s PE-lined woven bags are designed to adapt to diverse industry requirements, from food-grade compliance to heavy-duty industrial use.

Customization Options

FeatureSpecifications
PrintingUp to 8 Pantone colors, 1440 dpi resolution
LinersPE thickness: 80–150 µm; anti-static options
Size Range25 cm × 40 cm to 110 cm × 220 cm
Closure SystemsSewn, heat-sealed, or zipper-based designs

Example: A U.S. pet food brand increased shelf appeal with custom-printed bags featuring QR codes for traceability, produced on VidePak’s 30+ printing machines.


3. Sustainability: Reducing Carbon Footprints Without Compromise

VidePak integrates circular economy principles into every production phase, aligning with EU Directive 94/62/EC and UN Sustainable Development Goals.

Eco-Friendly Initiatives

  1. Material Innovation: Using 30% post-consumer recycled PP in outer layers and bio-based PE liners, reducing virgin plastic consumption by 12,000 tons annually.
  2. Energy Efficiency: Solar-powered facilities in Jiangsu, China, cut CO₂ emissions by 15,000 metric tons/year.
  3. End-of-Life Solutions: Bags are 100% recyclable, with partnerships in 20 countries for closed-loop recycling programs.

Data Insight: A 2024 lifecycle analysis showed VidePak’s bags generate 40% less carbon than conventional alternatives, equivalent to planting 700,000 trees yearly.


4. Technical Specifications and FAQs

Product Parameters

ParameterVidePak StandardIndustry Average
Load Capacity500–2,000 kg300–1,500 kg
PE Liner Thickness80–150 µm50–120 µm
UV Resistance2,000 hrs (ASTM G154)1,200 hrs
Moisture Barrier≤5 g/m²/day (ASTM E96)≤10 g/m²/day

FAQs

Q: How does VidePak ensure liner integrity during transport?
A: Our PE liners undergo dart drop tests (≥500 g impact resistance) and heat-seal strength checks (≥25 N/15mm).

Q: Can bags withstand extreme temperatures?
A: Yes—liners maintain flexibility from -30°C to 80°C, validated by ASTM D746 brittleness tests.

Q: What is the lead time for custom designs?
A: Samples in 10 days; bulk orders in 25 days, supported by 100+ looms and 24/7 production lines.


5. Future Trends: Smart Packaging and Beyond

VidePak is pioneering next-gen solutions to meet evolving market demands:

  • IoT Integration: QR codes and RFID tags for real-time supply chain tracking.
  • Biodegradable Liners: Pilot projects with PLA-based liners achieving 90% degradation in 180 days.
  • Anti-Static Enhancements: Conductive layers with ≤10⁹ Ω surface resistivity for electronics packaging.

Industry Shift: By 2030, 65% of Fortune 500 companies aim to adopt smart packaging—a trend VidePak is leading with patented innovations.


6. Why Choose VidePak?

  • Global Reach: $80M annual revenue, serving clients in agriculture, construction, and chemicals.
  • Certifications: ISO 9001, ISO 14001, FDA compliance for food-contact applications.
  • Scalability: 120M bags/year capacity, with MOQs as low as 10,000 units.

References


Authored by VidePak’s R&D and Sustainability Teams | Updated: March 19, 2025

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