Custom Printed Woven Bags: Where Rugged Protection Meets Brand Storytelling

The New Packaging Paradigm: Bags That Work Harder and Look Better

Custom Printed Woven Bags have redefined what packaging can achieve. These aren’t just containers—they’re 24/7 marketing tools that protect products while telling your brand’s story. Imagine a bag that survives 1,200km of Amazonian jungle transit and makes your Colombian coffee stand out on a crowded retail shelf. That’s the dual power modern woven bags deliver, and VidePak has perfected this balance through decades of material science innovation.

Protection Engineering: The Five-Layer Defense System

Every VidePak bag starts with protection as its foundation. We engineer five critical performance layers into every design:

1. Thickness That Matters

Range: 80–220 microns (μm) – thicker than a credit card (760μm) but thinner than a plastic folder (500μm).
Why It Matters:
- 80–120μm: Perfect for lightweight retail goods (think potato chips or pet treats).
- 140–180μm: The agricultural gold standard for 25–50kg seed/fertilizer loads.
- 200–220μm: Industrial workhorses for UN-certified chemical transport.

Real-World Impact:
A Brazilian coffee cooperative using our 140μm bags saw 98% fewer mid-shipment failures during 1,200km river journeys, slashing replacement costs by 22%.

2. Grammage Optimization

Range: 50–150 grams per square meter (GSM) – equivalent to 1–3 sheets of office paper.
Why It Matters:
- 50–70 GSM: Ideal for single-use retail (onions, garlic).
- 80–100 GSM: E-commerce workhorses for 5–20kg parcels.
- 120–150 GSM: Export-grade armor for cement and minerals.

Sustainability Win:
Japanese rice importers reduced carbon footprints by 28% using our 80 GSM bags compared to traditional cardboard boxes.

3. Tensile Strength

Range: 35–50 MPa (megapascals) – 3x stronger than typical plastic shopping bags.
Why It Matters:
- Our 45+ MPa bags stretch 30% further before tearing, absorbing forklift abuse.

Logistics Breakthrough:
Australian mineral exporters increased container utilization by 22% using our dimensional engineering, cutting shipping costs by 18%.

4. UV Resistance

Range: 800–1,600 hours (ASTM G154) – survives 6–12 months in equatorial sun.
Why It Matters:
- Premium bags retain 90% color vibrancy after 18 months outdoors.

Field Proof:
Indonesian spice exporters reported 94% fewer sun-damaged bags after switching to our UV-treated formulations.

5. Barrier Performance

Oxygen Block: <0.5% transmission with EVOH liners (keeps vitamin premixes potent).
Moisture Defense: <0.2% transmission with LDPE coatings (prevents fertilizer caking).

Compliance Edge:
Our FDA-certified liners keep food-contact packaging 100% audit-ready.

Branding Mastery: The Four Pillars of Print Excellence

Protection is table stakes. True differentiation comes from print quality that jumps off the shelf:

1. Color That Pops

Tech: 8-color HD flexo with 1,200 dpi resolution.
Result: 98% Pantone matching accuracy – your corporate red stays actually red.

Retail Impact:
Korean pet food brands using our premium print saw 34% premiumization uplift.

2. Scratch Resistance

Tech: UV-cured acrylic with 3H pencil hardness.
Result: Survives 500+ abrasion cycles – perfect for palletized cargo.

Logistics Proof:
US e-commerce distributors reduced damage claims by 78% using our scratch-resistant bags.

3. Adhesion Strength

Tech: 4.8 N/15mm bond strength (ISO 2411).
Result: Labels stay put through 14-day tropical rain simulations.

Compliance Win:
European chemical importers cleared customs 97% faster with our pre-certified hazard labels.

4. Customization Freedom

Options:
- Sizes: From 30x50cm (handheld) to 90x120cm (industrial).
- Handles: Die-cut, sewn, or reinforced – we’ve engineered 20+ handle types.
- Finishes: Matte for luxury, gloss for vibrancy, metallic for standout.

Speed Edge:
We deliver digital proofs in 7–10 days – 40% faster than industry averages.

Technical Specifications: VidePak’s Custom Portfolio

Parameter	Standard Options	Premium Options
Thickness	80–180μm	200–220μm for chemicals
GSM	50–100	120–150 for export use
UV Resistance	800 hours	1,600 hours for equatorial
Printing	4-color flexo	8-color HD with scratch-resistant coating

Certifications:

ISO 22000 (Food Safety)
UN 31HZ1 (Hazardous Materials)
FDA 21 CFR §177.1520 (Direct Food Contact)

VidePak’s Production Edge

Equipment That Delivers

16 Extrusion Lines: German-engineered W&H VAREX II for perfect 3-layer co-extrusion.
30+ Lamination Systems: Austrian Starlinger tech for 4.8 N/15mm bond strength.
100+ Circular Looms: Precision-weave machines hitting 0.2mm tolerance.

Efficiency Benchmark:
Our lines run at 98.3% OEE – 10% more productive than industry norms.

ROI Stories from the Field

Brazilian Coffee Rescue

Problem: 18% annual loss from sun-damaged bags.

Solution: Our 1,600-hour UV bags with EVOH barriers.

Result:

22% cost reduction through thinner materials
$2.4M saved annually in waste recovery

US E-Commerce Acceleration

Problem: 27% customer complaints about torn bags.

Solution: 3-layer co-extruded bags with reinforced seams.