
- What Is FFS Roll PE Film with heat seal?
- How FFS Roll PE Film with heat seal Behaves on an FFS Line
- A Systems View — The Four Interlocking Subsystems
- Material Science of FFS Roll PE Film with heat seal — From Molecule to Pallet
- Seal Engineering — Heat, Pressure, and Time in Concert
- Mechanical Durability — Surviving Conveyors, Forks, and Rain
- Custom Labels, Color Stripes, and Warehouse Logic
- Design Features That Make Warehouses Faster and Safer
- Problem → Solution → Result — Three Worked Scenarios
- Comparative Study — Why Choose FFS Roll PE Film with heat seal?
- Quality, Compliance, and Hygiene Anchors
- Process Window — Locking Stability on the Bagger
- Horizontal & Vertical Reasoning — Making Better Decisions Faster
- Parameters Table — Typical Ranges for FFS Roll PE Film with heat seal
- Implementation Roadmap — From RFQ to First‑Article Approval
- Copy‑Ready Clauses for POs and RFQs
- Frequently Asked Questions about FFS Roll PE Film with heat seal
- Introduction — Framing the Packaging Task
- What Is FFS Roll PE Film with heat seal?
- Method — From Problem Statement to Film Recipe
- Materials and Layer Architecture — What’s Inside the Web
- Heat‑Seal Engineering — Temperature, Time, Pressure, Pattern
- Mechanical Durability — Surviving Conveyors, Forks, and Rain
- Color Stripes, Labels, and Data — Packaging as a Warehouse Interface
- Horizontal and Vertical Reasoning — Connecting Disciplines
- Three Field Vignettes — Problem → Solution → Result → Discussion
- Implementation Workflow — From RFQ to Stable Production
- Specification Snapshot — Typical Ranges for FFS Roll PE Film with heat seal
- Comparative Notes — Choosing Wisely, Not Cheaply
- References (Selected, Non‑CNC)
What Is FFS Roll PE Film with heat seal?
FFS Roll PE Film with heat seal is a continuous polyethylene rollstock engineered for automatic form‑fill‑seal (FFS) machines. On the line, the film is formed into a tube, the product is dosed, and a hermetic top seal is created by heat and pressure—all in seconds, with repeatable geometry. In industrial commerce, the same format is also described as FFS tubular PE film, heavy‑duty FFS rollstock, FFS sack film, PE heavy‑duty form‑fill‑seal tubular roll, and HDPE/LDPE/LLDPE FFS film—different labels for one machine‑ready idea.
What are its standout features? Strength without bulk; seals that hold even when life gets dusty; a surface that feeds quickly through formers yet grips pallets when stacked; thickness uniformity that keeps seal jaws honest; and print surfaces that take ink cleanly after corona treatment. Put more technically: robust dart‑impact performance, balanced MD/TD tensile properties, controlled tear, a predictable seal‑initiation temperature (SIT) window, and tuned coefficients of friction (COF) that split the difference between runnability and stack stability.
How is it manufactured? The production chain looks linear; the consequences are not. Resin selection (LDPE, LLDPE—including metallocene LLDPE for toughness—and dose‑controlled HDPE for stiffness) feeds a blown‑film co‑extrusion line. Three to five layers are common: skins optimized for sealing and print, cores optimized for toughness and creep control. After quenching and collapsing, the web receives surface treatment (typically 38–42 dynes by corona), optional emboss or micro‑perforation, and then slitting and winding to precise widths and diameters. Each roll is tested for gauge tolerance, dart impact, tensile, tear, seal strength, and COF; each roll is labeled for traceability.
Where is it used? Consider the gritty, heavy, and unforgiving: resin pellets, compound fertilizers, industrial salts, cement and mineral granules, sugar, seed and grain, animal feed, and other dry goods in the 10–50 kg range. For visual examples and application notes, see FFS Roll PE Film with heat seal.
How FFS Roll PE Film with heat seal Behaves on an FFS Line
Rolls do not merely unwind; they negotiate with the machine. Tension is regulated so tracking stays true; the forming shoulder shapes the flat web into a stable tube; the back seam is made (if required) by overlap or fin seal; registration sensors read eye‑marks so every graphic hits its target; the tube indexes, product drops, and the jaws make a bottom seal/cut and a top seal/cut in one motion. Good film behaves like a tempered spring—stiff enough to guide, ductile enough to survive a drop, consistent enough to seal within a narrow, repeatable window.
Ask a practical question: What failure will you not tolerate—pinhole leaks, seam opens, pallet slippage, or mis‑picks in the warehouse? Each answer points to a parameter set inside FFS Roll PE Film with heat seal.
A Systems View — The Four Interlocking Subsystems
1) Polymer‑and‑layer architecture. LDPE excels at sealing; LLDPE (butene/hexene/octene, especially metallocene‑catalyzed grades) brings tear and puncture resistance; HDPE stiffens the web and fights creep. Three‑layer A/B/A stacks are pragmatic; five‑layer stacks separate functions more cleanly (sealability, toughness, stiffness), widening the SIT window without a gauge penalty.
2) Seal system. Jaw face pattern, temperature, dwell, and pressure define seal integrity. Contamination control (air knives, dust shrouds) protects the interface. A film that tolerates ±5–7 % gauge variation and still seals with film‑tear failure mode in ASTM F88/F88M testing is a friend to uptime.
3) Mechanical handling. Dart impact (ASTM D1709), Elmendorf tear (ASTM D1922), tensile (ASTM D882), and COF (ISO 8295) govern survival through conveying, drops, and forklift abuse. Anti‑slip emboss or tuned static COF (≥ 0.5 typical for outer faces) stabilizes pallets without gluing layers together.
4) Identification & control. Stripes, labels, barcodes, QR, and human‑readable windows turn packaging into a warehouse interface. Design these into the film, not as afterthoughts, and mis‑picks decline while audit speed rises.
The lesson: optimize one subsystem without the others and you move the bottleneck, not the throughput.
Material Science of FFS Roll PE Film with heat seal — From Molecule to Pallet
Resins and rheology. Melt flow index (MFI) shapes drawdown and bubble stability. Metallocene LLDPE grades widen the sealing window and lift dart impact at a given gauge; hexene‑based LLDPE balances tear and toughness; judicious HDPE use raises modulus and improves tube tracking through formers.
Layer roles.
- Sealant skins. Lower SIT, higher hot tack, optimized to seal over light dust loading.
- Core layers. Toughness and puncture resistance; viscosity pairing that keeps layer distribution stable across die lips.
- Stiffness control. Thin HDPE‑rich layers may be used to raise modulus and improve flatness for high‑speed feeding.
Additive strategy. Slip (erucamide or alternatives) tunes COF; antiblock (silica, talc) prevents blocking; antistat reduces dust cling; UV stabilizers protect outdoor inventory; processing aids maintain bubble stability. Caution: too much slip reduces nip friction at the bagger, causing mis‑registration. Every additive moves more than one dial.
Color and opacity. For privacy or UV protection, pigments can be localized to one skin. For warehouse coding, colored stripes (blue/red/green/yellow) run in the machine direction (MD) for long‑range visibility; color blocks provide side‑panel beacons.
Seal Engineering — Heat, Pressure, and Time in Concert
A seal is more than a temperature number. It is a choreography of temperature (145–190 °C typical for heavy‑duty LDPE/LLDPE films), dwell (0.3–0.7 s common), pressure, and jaw geometry. Gusset intersections need extra energy; dusty products need wider SIT windows and cleaner seal zones. How do you validate? Pull test strips per ASTM F88/F88M; aim for film‑tear rather than interfacial peel; record failure modes. Add serrated or patterned jaw faces when thin stacks demand higher local pressure without scorching. Trim temperature in 5 °C steps, log seal strength hourly, and review with the line team; the recipe belongs to the plant as much as to the lab.
What about contamination? Include air knives or targeted vacuum just above the seal area; dock dust capture to the dosing head; and verify that colored stripes, if present, are routed away from the seal path or formulated with heat‑resistant carriers.
Mechanical Durability — Surviving Conveyors, Forks, and Rain
Consider three stressors: impact, tear, and friction. Impact is captured by dart testing; a 160 µm, metallocene‑rich 3‑layer film can reach > 500 g dart without migrating to 200 µm in many duties. Tear propagates along flaws—keep gauge uniformity tight and jaws aligned. Friction is dual: you want low enough COF to slip through formers, high enough COF to stop pallets from skating. Outer‑face static COF ≥ 0.5 (with anti‑slip emboss) is a reliable starting point for mineral and fertilizer stacks.
Rain and sun? Moisture barrier is inherent to PE; UV exposure is not. Program UV packages for 6–12 months of yard storage where climate demands it, and print storage guidance on the bag for customers who will stack outdoors.
Custom Labels, Color Stripes, and Warehouse Logic
Color is a language and a control. FFS Roll PE Film with heat seal can carry:
- MD color stripes (10–30 mm) in blue, red, green, or yellow to mark product families or hazard classes.
- High‑contrast SKU panels (e.g., 120 × 120 mm) reserved for alphanumeric codes that mirror WMS master data.
- GS1‑128 or ITF‑14 barcodes plus QR codes linked to SDS/CoA pages for fast verification at goods‑in.
- White print windows (matt‑varnish knockouts) tuned for thermal transfer or CIJ inkjet.
- Orientation arrows and pallet maps to guide stacking and reduce overhang.
- RFID in‑label options in closed‑loop yards, when inventory accuracy justifies the tag cost.
Net effect: fewer picking errors, cleaner segregation of similar SKUs, and faster audits. The stripes are not decorations; they are operational beacons.
Design Features That Make Warehouses Faster and Safer
- Easy‑open features. Tear notches or serrations reduce knife use at customer sites.
- Anti‑slip emboss. Micro‑texture plus tuned outer‑face COF keeps pallets quiet during transit.
- De‑aeration options. For powders, micro‑perforation patterns (outside seal paths) ease filling and reduce pillow‑ing.
- Corner/length markers. Printed rulers and corner marks help QC rapid checks; vision targets aid robotic pickers.
- Moisture indicator icons. For hygroscopic products, clear iconography prompts seal and dryness checks before dispatch.
Warehouse managers do not buy film; they buy speed and certainty. These cues provide both.
Problem → Solution → Result — Three Worked Scenarios
Case 1: Polymer Resin, 25 kg, Dock‑to‑Dock Impacts
Problem. Frequent corner drops during palletization caused pinholes and pellet sifting.
Solution. Replace pre‑made sacks with FFS Roll PE Film with heat seal at 160 µm, 3‑layer co‑ex with metallocene LLDPE core; target dart impact > 500 g; tune seal window to 165–180 °C; outer anti‑slip with static COF ≥ 0.5.
Result. Pinhole complaints fell by > 70 %; pallet stability improved; bagger throughput rose ~8 % after sealing recipe adjustments.
Case 2: Fertilizer (NPK 15‑15‑15), Monsoon Storage
Problem. Moisture ingress at top seams and pallet skating on dusty concrete.
Solution. Upgrade to FFS Roll PE Film with heat seal at 180 µm with UV package; add +0.1 s dwell; introduce blue/green category bands; specify anti‑slip emboss; print pallet map.
Result. Caking claims dropped; picking errors between similar SKUs fell by ~60 %; stacks survived 30‑day outdoor exposure with fewer topple incidents.
Case 3: Industrial Salt, Abrasive with Dust
Problem. Dust in the jaw area produced intermittent leakers.
Solution. Add upstream air‑knives; shift to 5‑layer FFS Roll PE Film with heat seal with sealant‑rich skins; route red MD stripes away from seal zone.
Result. Leak rate < 0.2 %; customer audits reported clearer SKU separation on mixed pallets.
Comparative Study — Why Choose FFS Roll PE Film with heat seal?
- Versus woven PP sacks. Woven PP shines in tear resistance and breathability for grains; FFS Roll PE Film with heat seal offers tighter closures, cleaner runs with dusty products, and higher automation speed with less manual handling.
- Versus paper multiwall. Paper provides eco‑optics and crisp print; heavy‑duty PE films dominate moisture barrier, wet strength in rain, and puncture resistance in forklift traffic.
- Within PE films. 3‑layer designs are efficient for standard duties; 5‑layer builds allow finer tuning of SIT, dart, and stiffness without over‑gauging. Tubular vs. flat film choice depends on machine formers and back‑seal preferences.
Choose the film that defeats your dominant failure mode at the best total cost in use—not the lowest price per kilo.
Quality, Compliance, and Hygiene Anchors
Specification is credibility made visible. Typical anchors used with FFS Roll PE Film with heat seal include:
- Quality systems. ISO 9001:2015 for process control; lot‑level roll traceability.
- Food‑contact (where applicable). US FDA 21 CFR 177.1520 (olefin polymers), EU Regulation (EU) No 10/2011, and plant‑level programs such as FSSC 22000 (Packaging Manufacturing) or BRCGS Packaging Materials.
- Performance tests. ASTM D1709 (dart), ASTM D882 (tensile), ASTM D1922 (tear), ASTM F88/F88M (seal strength), ISO 8295 (COF), ISO 4892 (UV aging) as relevant to storage conditions.
- Safety & environment. RoHS‑compliant pigments; REACH SVHC declarations for EU shipments.
These clauses convert marketing language into auditable obligations.
Process Window — Locking Stability on the Bagger
- Unwind & tension. Set and log web tension; keep brake response consistent between rolls.
- Tracking. Validate eye‑mark contrast; center‑line the web before the shoulder.
- Forming. Match layflat to forming shoulder geometry; too narrow crushes; too wide mis‑matches the back seal.
- Dosing & de‑dust. Control spills; add air knives near the seal; consider in‑tube de‑aeration for powders.
- Sealing. Start low in the SIT, increase in 5 °C steps; log seal strength hourly and record failure mode.
- Discharge & pallet. Tune pallet patterns to film COF; verify stretch‑wrap tension; use anti‑slip emboss where load geometry permits.
Treat these as one recipe and the line runs fast and quiet; treat them as separate checkboxes and it stutters.
Horizontal & Vertical Reasoning — Making Better Decisions Faster
Horizontal (cross‑domain). From textiles we borrow friction management (COF ~ stack stability). From flexible packaging we adopt seal‑window science. From logistics we import pallet mapping and barcoding discipline. From printing we rely on eye‑mark registration and ink wetting measured in dynes.
Vertical (layered). Start at polymer MFI and comonomer choice → die‑lip distribution and frost‑line control → gauge tolerance and COF after slitting → seal energy at jaws → drop and vibration in distribution yards. The thread connects molecule to pallet.
Parameters Table — Typical Ranges for FFS Roll PE Film with heat seal
Values mirror mainstream heavy‑duty vendor catalogs and FFS line capabilities. Calibrate to your product risk, climate, and machine.
| Item | Typical Range / Option | Why It Matters |
|---|---|---|
| Layflat width (tubular) | 350–650 mm | Aligns with 10–50 kg bag sizes and common shoulders |
| Slit width (flat film) | 200–2100 mm | Enables custom formers and jumbo rollstock |
| Thickness (gauge) | 100–250 µm | Toughness vs. cost; 120–200 µm common for fertilizers/resins |
| Roll diameter | 100–150 cm | Fewer changeovers; stable unwinding |
| Print colors | 1–8 colors | Branding + color‑coding stripes/blocks |
| COF (static, outer) | ≥ 0.5 | Pallet stability and stack safety |
| Corona treatment | 38–42 dynes | Ink and lacquer adhesion, barcode readability |
| Dart impact (ASTM D1709) | > 200–600 g | Survives drops and forklift contact |
| Seal window (guide) | 145–190 °C / 0.3–0.7 s | Reliable seals without burn‑through |
| UV stability | 6–12 months (programmed) | Yard storage in harsh climates |
| Additives | Slip/antiblock/antistatic/UV | Runability, safety, and storage friendliness |
Implementation Roadmap — From RFQ to First‑Article Approval
- Define intolerables. Is the dominant risk pinholes, seam leaks, pallet slip, or picking error? Rank them.
- Select architecture. 3‑layer for standard duty; 5‑layer when you need narrow seals or higher dart without extra gauge.
- Design identification. Stripe colors, barcode symbologies, and ID block sizes in partnership with WMS.
- Write the spec. Thickness, widths, dart, seal strength, COF, corona, print, UV; include test methods and acceptance levels.
- Pilot the line. Tune former geometry, jaw profile, dwell/temperature, dust control; document the process window.
- Validate in the field. Drop tests, pallet vibration, stack trials, and outdoor exposure as applicable; close the loop with QA dashboards.
Outcome: not just a roll of plastic, but a repeatable packing system built around FFS Roll PE Film with heat seal.
Copy‑Ready Clauses for POs and RFQs
- “Film shall be multi‑layer co‑extruded PE suitable for heavy‑duty FFS sacks, 100–250 µm nominal thickness with ±5–7 % tolerance.”
- “Seal strength to be verified per ASTM F88/F88M to film‑tear mode at production settings; dart impact per ASTM D1709 to agreed grade.”
- “Static COF on outer face ≥ 0.5; print face corona ≥ 38 dynes.”
- “Food‑contact versions to comply with FDA 21 CFR 177.1520 and, where applicable, EU 10/2011; pigments/inks to be RoHS compliant.”
- “Roll build: core ID 3″ or 6″, max roll OD ≤ 150 cm, splices ≤ 1 per 5,000 m, all splices flagged; each roll labeled with lot, date, and meter mark.”
- “Color coding: MD stripes (blue/red/green/yellow) per SKU map; GS1‑128 or ITF‑14 case codes plus human‑readable grade and batch.”
Frequently Asked Questions about FFS Roll PE Film with heat seal
Will stripes or large color blocks affect sealing? Not if they are kept out of the seal path or formulated with heat‑tolerant carriers; validate during seal‑window trials.
How do we avoid pallet slippage in hot, dusty depots? Specify anti‑slip outer layers (COF ≥ 0.5) and add embossed patterns where load geometry allows; tune stretch‑wrap settings to match surface friction.
Can we include recycled content? For non‑food and non‑hygroscopic goods, yes. Trial 10–30 % PCR with adjusted melt index and antiblock; monitor dart impact and seal strength.
Do we need five layers for everything? No. Use five when you need finer separation of sealability, toughness, and stiffness or when climate/storage push the limits. A well‑designed three‑layer film often suffices.
What is the fastest route to fewer leakers? Improve dust control near the jaws, widen the SIT with metallocene‑rich sealant skins, and tighten gauge tolerance; confirm that seals fail by film tear, not interfacial peel.
Prepared for product managers, process engineers, and buyers standardizing on FFS Roll PE Film with heat seal. Values are indicative ranges; specify to local regulations, customer codes, climate, and machine capability.
Introduction — Framing the Packaging Task
FFS Roll PE Film with heat seal solves a practical equation: fast forming on automated lines, dependable closure under dust and vibration, and clear identification for warehouse accuracy. Although it looks like “just film,” FFS Roll PE Film with heat seal is a tuned system where polymer choice, layer design, seal geometry, and visual coding work together. The result is fewer leakers, fewer mis‑picks, and a packaging format that scales from 10 to 50 kg dry goods with minimal manual touch.
What Is FFS Roll PE Film with heat seal?
In operation, FFS Roll PE Film with heat seal unwinds, forms a tube across a shoulder, receives product, and closes with a thermally welded seam in one cycle. In the trade you may also see FFS tubular PE film, heavy‑duty FFS rollstock, FFS sack film, PE heavy‑duty form‑fill‑seal tubular roll, or HDPE/LDPE/LLDPE FFS film—different labels for the same machine‑ready concept. Its signature traits are tough impact resistance, a predictable seal‑initiation temperature window, balanced MD/TD mechanics for clean tracking, and surface energy suited to printing after corona treatment. Typical uses include resin pellets, compound fertilizers, industrial salt, cement/mineral granules, sugar, seed and grain, and animal feed where high throughput and clean seals matter. For a quick overview of formats, see FFS Roll PE Film with heat seal.
Method — From Problem Statement to Film Recipe
Start with the failure you refuse to accept. Pinhole leaks? Seam peel? Pallet slippage? SKU mix‑ups? Each points to a parameter inside FFS Roll PE Film with heat seal. Translate the problem into four workstreams: (1) polymer and layer architecture; (2) seal window and jaw profile; (3) mechanical durability (dart, tear, tensile, COF); (4) identification signals (stripes, panels, barcodes). Close the loop with plant trials, then codify a recipe: temperatures, dwell, pressures, web tension, stripe placement, and inspection cadence. Problem → method → result → discussion; that loop keeps the film honest.
Materials and Layer Architecture — What’s Inside the Web
The material science of FFS Roll PE Film with heat seal blends LDPE for sealability with LLDPE—often metallocene grades—for toughness and hot tack. HDPE can be dosed to raise modulus and flatness for high‑speed feeding. A three‑layer A/B/A stack is a pragmatic baseline (sealable skin / tough core / machinable skin); five‑layer builds separate functions more finely so you can widen the seal window without adding gauge. Additives—slip, antiblock, antistat, UV stabilizers—tune friction, blocking, dust behavior, and weathering. Every additive moves more than one dial: too much slip cuts COF for pallets but may starve nip friction at the bagger; too little and film drags across the former.
Heat‑Seal Engineering — Temperature, Time, Pressure, Pattern
A good seam is choreography, not a single number. For FFS Roll PE Film with heat seal, a common starting window is 145–190 °C with 0.3–0.7 s dwell and controlled jaw pressure. Gusset intersections need extra energy; dusty products need wider SIT margins plus air‑knives or vacuum near the jaws. Validation uses hourly pull tests: film‑tear failure mode indicates a robust bond, while interfacial peel signals under‑energy, contamination, or thin sealant layers. Jaw face patterns (micro‑chevron, serration) raise local pressure without scorching, and eye‑mark alignment ensures seals land where the laminate is designed to take heat.
Mechanical Durability — Surviving Conveyors, Forks, and Rain
Distribution stresses are not polite. Dart impact gauges resistance to sudden hits; Elmendorf tear captures how flaws propagate; tensile shows web stability across formers; COF governs stack behavior. For minerals, resins, and fertilizers, FFS Roll PE Film with heat seal often targets 120–200 µm thickness, dart > 400–600 g, and outer‑face static COF ≥ 0.5 (embossed or additive‑tuned). Moisture barrier is inherent to PE; UV stability is not—program stabilizers for 6–12 months if outdoor yards are common.
Color Stripes, Labels, and Data — Packaging as a Warehouse Interface
Color is a language and a control. FFS Roll PE Film with heat seal supports MD color stripes (blue/red/green/yellow) that signal category at a distance. Large ID panels (e.g., 120 × 120 mm) host bold alphanumerics synced to WMS; GS1‑128 or ITF‑14 barcodes drive pallet logic, while QR codes link to SDS/CoA pages for fast audits. White print windows (matt‑varnish knockouts) improve inkjet legibility; orientation arrows and pallet maps reduce overhangs and topple risk. These marks are not decoration; they are visible process controls that accelerate receiving, picking, and QA.
Horizontal and Vertical Reasoning — Connecting Disciplines
Horizontally, we borrow friction management from textiles (COF ~ stack stability), seal‑window science from flexible packaging, visual coding from logistics, and registration craft from printing. Vertically, we read the stack from polymer MFI → die‑lip distribution → gauge tolerance after slitting → seal energy at jaws → drop and vibration at distribution. Thinking both ways prevents a classic mistake: optimizing the film while moving the bottleneck to the palletizer or the warehouse.
Three Field Vignettes — Problem → Solution → Result → Discussion
Resin pellets, 25 kg. Problem: corner drops created pinholes and sifting. Solution: FFS Roll PE Film with heat seal at 160 µm, 3‑layer with metallocene LLDPE core; dart > 500 g; anti‑slip outer (static COF ≥ 0.5); seal 165–180 °C. Result: 70% fewer pinhole complaints; +8% throughput. Discussion: a narrow SIT was the hidden limiter; widening it stabilized speed.
Fertilizer (NPK 15‑15‑15). Problem: seam leaks in monsoon storage and look‑alike SKUs. Solution: FFS Roll PE Film with heat seal at 180 µm with UV package; +0.1 s dwell; blue/green grade bands; anti‑slip emboss; pallet map print. Result: caking claims dropped, picking errors fell ~60%. Discussion: mechanics plus information design solved both moisture and identification.
Industrial salt. Problem: dust near jaws caused intermittent leakers. Solution: 5‑layer FFS Roll PE Film with heat seal with sealant‑rich skins; upstream air‑knives; red MD stripes placed away from the seal path. Result: leakers under 0.2%. Discussion: contamination was the primary variable; moving stripes and cleaning the zone closed the loop.
Implementation Workflow — From RFQ to Stable Production
- Define intolerables (pinholes, seam peel, pallet slip, mis‑picks) and rank them.
- Choose architecture (3‑layer for standard duty; 5‑layer when you need narrow seals or higher dart without extra gauge).
- Specify identification (stripe colors, barcode symbologies, ID panel sizes).
- Write a measurable spec: thickness, layflat/slit width, dart, tear, tensile, seal strength method, COF, corona level, UV program, print colors, splice limits.
- Pilot on the actual bagger: tune former fit, jaw profile, temperature/dwell, dust control, web tension.
- Validate in the field: drop tests, pallet vibration, stack trials, outdoor exposure where relevant; lock process windows and inspection cadence.
Specification Snapshot — Typical Ranges for FFS Roll PE Film with heat seal
| Parameter | Typical Range / Options | Why It Matters |
|---|---|---|
| Layflat width (tubular) | 350–650 mm | Aligns with 10–50 kg formats and common shoulders |
| Slit width (flat) | 200–2100 mm | Enables jumbo rollstock and custom formers |
| Thickness (gauge) | 100–250 µm | Toughness vs. cost; 120–200 µm common for fertilizers/resins |
| Roll OD | 100–150 cm | Fewer changeovers; stable unwinding |
| Print colors | 1–8 | Branding + color‑coding stripes/blocks |
| COF (static, outer) | ≥ 0.5 | Pallet stability and stack safety |
| Corona treatment | 38–42 dynes | Ink adhesion and barcode readability |
| Dart impact | > 200–600 g (ASTM D1709) | Survives drops/forklift contact |
| Seal window | 145–190 °C / 0.3–0.7 s | Reliable seals without burn‑through |
| UV stability | 6–12 months (programmed) | Yard storage in harsh climates |
| Additives | Slip/antiblock/antistatic/UV | Runability, safety, storage friendliness |
Comparative Notes — Choosing Wisely, Not Cheaply
Against woven PP sacks, FFS Roll PE Film with heat seal usually wins on leak‑tightness and automation speed; woven wins on tear resistance and breathability for certain grains. Against paper multiwall, FFS Roll PE Film with heat seal excels in moisture barrier and wet strength but concedes some graphic crispness. Within PE films, three layers minimize cost, five layers maximize control. The right pick defeats the dominant failure mode at the lowest total cost in use.
References (Selected, Non‑CNC)
- ASTM D1709 — Standard Test Method for Impact Resistance of Plastic Film by the Free‑Falling Dart Method.
- ASTM D882 — Standard Test Method for Tensile Properties of Thin Plastic Sheeting.
- ASTM D1922 — Standard Test Method for Propagation Tear Resistance of Plastic Film and Thin Sheeting by Pendulum Method.
- ASTM F88/F88M — Standard Test Method for Seal Strength of Flexible Barrier Materials.
- ISO 8295 — Plastics—Film and sheeting—Determination of the coefficients of friction.
- ISO 4892 — Plastics—Methods of exposure to laboratory light sources (UV weathering program selection).
- FDA 21 CFR 177.1520 — Olefin polymers for food contact (where applicable).
- Regulation (EU) No 10/2011 — Plastic materials and articles intended to come into contact with food.
- Representative vendor catalogs (Made‑in‑China, Alibaba) — Heavy‑duty FFS tubular film widths 35–65 cm, thickness 0.12–0.22 mm, roll OD 100–150 cm, anti‑slip COF ≥ 0.5; customization options for stripes, panels, and barcodes.